Premium industrial automation solution featuring six (6) LIKE NEW 2021 KUKA KR 500 R2830 MT robotic arms equipped with complete Friction Stir Welding (FSW) systems. These industrial-grade heavy payload robots deliver precision welding capabilities for aluminum and composite materials across aerospace, automotive, and advanced manufacturing.
Each unit arrives fully integrated with dedicated FSW spindle systems, force evaluation sensors, industrial-grade automation cabinets, and complete fluid/pneumatic infrastructure—ready for immediate deployment into production environments.
Key Applications: Aluminum friction stir welding, aerospace fuselage panel joining, automotive structural assembly, EV battery enclosure welding, robotic material handling, precision manufacturing
What's Included: 500 kg payload KUKA robot, KR C4 controller with KSS 8.6, FSW spindle with tool clamping and force sensors, dual-cabinet control architecture, HAWE hydraulic system, FESTO pneumatic system, Rittal recooling, safety-certified interlocks, complete KUKA documentation and commissioning guides.
Equipped With:
┌─────────────────────────────┬──────────────────────────┐
│ Component │ Status │
├─────────────────────────────┼──────────────────────────┤
│ KUKA Robot Arm │ Like-new 2021 │
│ FSW Spindle System │ Complete, integrated │
│ Control Cabinet │ Dual-cabinet config │
│ Hydraulic System │ HAWE branded, tested │
│ Pneumatic System │ FESTO components │
│ Cooling System │ Rittal-compatible │
│ Safety Certification │ CE certified, LOTO ready │
│ Documentation │ Complete KUKA package │
│ Ready for Production │ YES │
└─────────────────────────────┴──────────────────────────┘
Robot Model: KUKA KR 500 R2830 MT (FORTEC variant)
- Payload: 500 kg | Reach: 2830 mm | Degrees of Freedom: 6-axis
- Controller: KR C4 with KSS 8.6 | Application: Friction Stir Welding
- Electrical: 3-phase 400V AC (50 Hz) or 460V AC (60 Hz)
- Control: 24V DC | Cooling: Water/air recirculation system
- Safety: KUKA.SafeOperation certified
- Operating Temp: +15°C to +35°C | Protection: IP 54
ROBOT & CONTROL
• KUKA KR 500 R2830 MT robotic arm (500 kg payload, 2830 mm reach, 6-axis)
• KR C4 robot controller with KSS 8.6 software
• KUKA.SafeOperation integrated safety package
• smartPAD teach pendant
• Dual emergency stop systems (integrated + optional external)
• Force/torque sensor capability (optional 6D seam position detection)
FSW SPINDLE SYSTEM
• Dedicated FSW spindle with motor and transmission
• Spindle clamp assembly for tool holder engagement
• Energy supply system with integrated cable management
• Tool clamping hydraulics (release and clamp circuits)
• Spindle cooling (water supply/return lines)
• Sensor cables for force evaluation and process monitoring
TECHNOLOGY CABINET
• IP 54 rated cabinet with integrated heat dissipation
• 3 x 400V AC / 3 x 460V AC electrical rating (±10%)
• 24V DC control voltage
• Minimum 3 x 16A slow-blowing mains fusing
• ~200 kg per cabinet
• Operating temperature: +15°C to +35°C
HYDRAULIC SYSTEM
• HAWE pump unit with integrated controls
• Pressure switching devices and monitoring
• Diaphragm accumulators for energy storage
• Connection blocks and manifolds
• Tool release and clamping circuits with pressure regulation
PNEUMATIC SYSTEM
• Spindle shaft clamping air supply
• Spindle head cooling air
• Sealing air for tool assembly
• FESTO pressure regulators and switches
• ISO 8573-1 Class 4 air quality
• Solenoid valve controls integrated to cabinet
COOLING & ELECTRICAL
• Recooling system (Rittal chiller compatible)
• Water circulation for spindle motor cooling
• Cabinet ventilation with industrial filtration
• Multibus (X71) robot-to-cabinet communication
• Pre-routed motor and signal cables to spindle
• Shielded control cable harnesses
• Loop impedance ≤200 mΩ for system stability
FOUNDATION & SAFETY
• Integrated base frame with fixture mounting points
• Floor anchor holes per drawing specifications
• Caster wheels for positioning
• Lock-out/Tag-out (LOTO) points clearly marked
• Bilingual warning labels and safety decals (ISO 3864)
• Electrical hazard, hot surface, and startup warnings
• CE certified with Declaration of Incorporation
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