UNILOY SW2500HM

(1) USED 2,500 TON 200 LB UNILOY MODEL SW2500HM STRUCTURAL WEB MACHINECLAMP SPECIFICATIONS: 2500 TON HYDRO MECHANICAL CLAMP; 4000 PSI hydraulic pressure (1250 tons per side) HYDRO MECHANICAL CLAMP DESIGN WITH TWO 28" BORE x 1" STROKE CLAMP CYLINDERS 110"V x 172"H PLATEN (53"V x 58" BETWEEN TIE RODS PER SIDE) 6 TIE RODS SPECIAL NOZZLE PATTERN PER INFILTRATOR DRAWING STROKE: 90" INFINITELY ADJUSTABLE DAYLIGHT: 120" MAX; 30" MIN; SPACER PROVIDED FOR SHUT HEIGHT PER INFILTRATOR REQUIREMENTS SHUT HEIGHT ADJUSTMENT MADE BY CHANGING (2) CLAMP CYLINDER SPACERS CLAMP LINEAR POSITION AND PROPORTIONAL VALVE CONTROLS FOR CLAMP OPEN/CLOSE SPEED, LOW PRESSURE CLOSE AND CLAMP DECOMPRESSION 50,000 LB. TOTAL MOLD CARRYING CAPACITY ON MOVING PLATEN CLAMP LINEAR TRANSDUCER BUILT INTO TRAVERSE CYLINDER MOLD MOUNTING HOLES PER INFILTRATOR DRAWING AUTOMATIC TRABON LUBRICATION SYSTEM RECTANGULAR MOLD WATER MANIFOLDS ON STATIONARY AND MOVING PLATENS WITHOUT CATRAC. CUSTOMER WILL CONNECT DIRECTLY TO WATER MANIFOLDS. SIZE AND LOCATION OF MANIFOLDS TO BE SPECIFIED BY CUSTOMER. A CLEARANCE OF .375" BETWEEN CLAMPING CYLINDER ROD AND SWING BLOCK WILL BE PROVIDED TO PREVENT OVER LOCKING DURING FLASHING CLAMP SPACERS WILL BE DESIGNED TO ACCOMMODATE THE FOLLOWING MOLD SHUT HEIGHTS: 33.475 and 44.572 USE HOSE RESTRAINTS FOR ALL 4000 PSI HOSES RETAIN PLATEN TIE BAR BUSHINGS WITH SPLIT RETAINER RINGS INLET AND OUTLET WATER MANIFOLDS MOUNTED TOP AND BOTTOM OF EACH PLATEN (TOTAL EIGHT MANIFOLDS), MANIFOLD DRAWINGS TO BE SUPPLIED BY INFILTRATOR SYSTEMS.INJECTTION SPECIFICATIONS: SHOT SIZE: 200 LBS. P.S. (TWIN 3080 CUBIC INCH ACCUMULATORS) INDEPENDENT INJECTION/BACK PRESSURE CONTROL WITH 6000 PSI MELT PRESSURE PER ACCUMULATOR CONTROLLED BY PROPORTIONAL VALVES (32) NOZZLE CONTROLS TWO SHOT SEQUENTIAL INJECTION CONTROLS (ONE SHOT PER ACCUMULATOR) INDEPENDENT 10-POINT INJECTION VELOCITY CONTROL PER SHOT TWO SHOT SEQUENTIAL STRUCTURAL WEB GAS ASSIST SYSTEM WITHOUT THE ABILITY TO RUN STRUCTURAL FOAM ELECTRONIC SHOT CONTROL WITH LINEAR TRANSDUCERS BUILT INTO HYDRAULIC SHOT CYLINDERS TWO VERTICAL CUSTOM MELT MANIFOLDS FOR TWO INFILTRATOR MOLDS, INCLUDING CUSTOM NOZZLE PATTERN MELT ACCUMULATOR GUARDS TO ALLOW FOR CUSTOMER INSTALLED THERMAL BLANKETS XALOY 800 MELT ACCUMULATOR AND PLUNGERS 3 POINT VELOCITY PROFILE FOR EACH SHOT SEQUENCE 32 NOZZLE CONTROL ZONES; 16-FRONT/16-REAR 16 WEB MANIFOLD N² CONNECTIONS; 8-FRONT/8-REAR (6) 50 AMP MANIFOLD EXTENSION ZONES WITH (8) RECEPTACLES PER ZONE. 3-FRONT ZONES/3-REAR ZONES A SEPARATE AIR SHUT OFF FOR EACH WEB CYLINDER MANIFOLD WILL BE PROVIDEDHYDRAULIC SPECIFICATIONS: HYDRAULICS DESIGNED TO KEEP UP WITH AN 80 SECOND CYCLE, 16 SECOND SHOT TIME AND 0 SECOND ON CLAMP OPEN TIME DELAY CLAMP AND INJECTION HYDRAULICS TO HAVE INDEPENDENT POWER UNITS WITH PUMPS, MOTORS, AND TANKS CLAMP AND INJECTION HYDRAULIC POWER UNITS TO HAVE AIR BAGS CLAMP HYDRAULICS TO HAVE CONTINUOUS RECIRCULATING FILTRATION SYSTEM OIL TEMPERATURE HEAT EXCHANGERS DESIGNED FOR OPERATION OF MACHINE AT 100 DEGREES FAHRENHEIT AMBIENT TEMPERATURE AT 100 PERCENT MACHINE CAPACITY AND AN 80 SECOND CYCLE PARKER SEAL LOCK O-RING LEAK FREE FITTINGS TO BE USED FOR ALL HYDRAULIC CONNECTIONS HYDRAULIC SYSTEM TO BE FREE FROM VIBRATION AND SHOCK INJECTION VELOCITY 10"/SECOND PER ACCUMULATOR WITH PUMPS ONLY WITHOUT THE USE OF HYDRAULIC ACCUMULATOR ASSIST HEAT EXCHANGERS WILL BE DESIGNED FOR 85 DEGREES FAHRENHEIT-35 PSI WATER AND MOUNTED SO THEY CAN BE CLEANED IN PLACE RECIRCULATING PUMP WITH 5 MICRON FILTERS ON ALL HYDRAULIC POWER UNITS AIR BAGS NOT REQUIRED ON POWER UNITS CORE PULL/EJECTION HYDRAULICS SYSTEM CONSISTING OF TWO 10- GALLON BLADDER ACCUMULATORS, ONE 10 GPM CHARGE PUMP, TWO HYDRAULIC VALVES, ONE MOUNTED ON MOVING PLATEN AND ONE ON STATIONARY PLATEN, MAX PRESSURE IS 2500 PSI, MAX FLOW 30 GPM PER FUNCTION. ALSO ELECTRICAL RECEPTACLE FOR MOLD INTERLOCKSELECTRICAL SPECIFICATION: DUAL SIEMENS/TEXAS INSTRUMENT MICROPROCESSORS WITH ONE TI555 FOR MACHINE CONTROL AND ONE TI545 FOR TEMPERATURE CONTROL. BOTH PROCESSORS INTERFACED WITH A SIEMENS 32F COLOR TOUCH SCREEN OPERATOR INTERFACE PRINTER PORT AND MISCELLANEAOUS DRIVE FOR PROGRAM SAVE/LOAD CYCLE COUNT AND AVERAGE CYCLE TIME RETAINED ON THE SCREEN FOR 12 HOURS AFTER SHIFT CYCLE COUNT TO BE TAKEN AT INJECTION IN AUTO- OR SEMI-AUTO MODES INJECTION PRESSURE PROFILE DISPLAYED ON SCREEN ACCUMULATOR GAS PACK TIMES SEPARATE FOR FRONT AND REAR ACCUMULATORS HIGH TEMPERATURE INSULATING WIRES IN JUNCTION BOXES OF NOZZLES EXHAUST SYSTEM TO KEEP FROM PLUGGING NITROGEN EXHAUST MANIFOLD SOFTWARE FOR SPI STANDARD CORE PULL/EJECTION SEQUENCES A, B, C, AND D ALL TEMPERATURE ZONES TO BE "SET BACK" TO A LOWER IDLE TEMPERATURE SETTING WITH ONLY ONE SET POINT CHANGEEXTRUDER SPECIFICATIONS DUAL 6" 30/1 EXTRUDERS WITH DUAL 500 HP DC DRIVES WITH AN OUTPUT CAPABILITY OF 5000 LBS/HR TOTAL SCREW PROFILE TO BE SPECIAL SINGLE STAGE WITH STRATABLEND MIXER FOR COMPOUNDING A PROPRIETARY POLYMER BLEND TO BE PROVIDED BY CUSTOMER. THIS SCREW WILL NOT BE DESIGNED TO RUN DIRECT GAS FOAM LARGE FEED THROAT MAGNETS DUMP VALVE WILL REMAIN CLOSED AT PRESSURES UP TO 6000 PSI INJECTION MELT ISOLATION VALVES FOR EACH EXTRUDER RAMP TIME OF DC DRIVES TO BE EQUAL TO OR BETTER THAN 400 HP DRIVE MODELS EXTRUDER GUARDS TO ALLOW ROOM FOR CUSTOMER INSTALLED THERMAL BLANKETS CAST ALUMINUM HEATER BANDS WITHOUT WATER COOLING PARA-FLEX FLEXIBLE CUSHIONING COUPLING BETWEEN DRIVE MOTOR AND GEAR BOX MOVE LOCATION OF HEAD AND GAS PORT DYNISCO PRESSURE TRANSDUCERS OFF FLOOR AND RELOCATE AS HIGH AS POSSIBLE. COVER THE TRANSDUCER PLUG IF IT CANNOT BE RELOCATED. MATERIAL HOPPER AND MAGNET WILL NOT BE SUPPLIED WITH THE MACHINE. JOHNSON CONTROLS TO SUPPLY FEED THROAT BOLT PATTERN TO INFILTATOR SYSTEMS. FEED SECTION WILL HAVE A SLEEVED HARD LINER CAPABILITY TO RUN WEB OR FOAM, INCLUDING ALL FOAM GAS CONTROLS AND PIPED TO PORT IN EXTRUDER BARREL PARA-FLEX DODGE COUPLING FOR DC DRIVE